Holiday Inn Express Group Specifies FP McCann’s Modular Precast Concrete Frame Solution on 4th Generation Hotel Design

For Zeal Hotel Group

7th September 2018
FP McCann’s structural precast concrete building and architectural facades division is supplying and installing the complete package of modular precast components on a brand new £10 million hotel near Bridgwater, Somerset.
  • Status Completed
  • Location Bridgwater
  • Division Architectural Solutions, Flooring, Structural Solutions
  • Main Contractor Midas Construction
  • Market Sector Commercial, Recreation
  • Architect Aros

Working on behalf of main contractor Midas Construction, experienced sub-contracting partner to FP McCann, S4J Ltd, undertook the precast frame build. The 138 room accommodation situated at Junction 24 of the M5 motorway is one of the Zeal Hotel group’s new Gen 4 hotel schemes for Holiday Inn Express (HIEx) developments.

Now complete, it is ideally located to part serve the local workforce and visitors to the new Hinkley Point C nuclear power station. The architect on the project is Aros and the consultant structural engineer is Clegg Associates, who have also employed the design services of Practech Design Studio (PDS) for the detailing of the external façade.

The four-story building was completed early 2019, with work having commenced in March 2018. In total, around 509 individual precast concrete structural and architectural units will make up the precast structural frame including 394 structural products consisting of reinforced concrete solid floor slabsinternal walls and stairs all manufactured at FP McCann’s Grantham depot.

The building’s architectural façade was specifically designed to incorporate both a brick-faced and acid-etched finish. The decorative cladding panels are of an insulated ‘sandwich’ construction, specially cast to meet the exacting design brief. The 30 brick faced panels, each 365mm thick, are being manufactured at Grantham and 84 acid etched panels from Littleport are 410mm thick, with two different colour shades to match the architectural design requirements.

The insulation layer sits between the inner and outer concrete faces on each sandwich panel and has been designed to accommodate the aluminium framed 0.18 U value windows, supplied by Window Glass (Bristol) Ltd, all pre-installed into the precast panels prior to delivery. A single handling operation on-site then ensures that the architectural panels are installed quickly and efficiently with minimal risk of damage.

The precast wall and floor sections have been designed for ease of build, linking together with hidden tie rods. Joints are finished with high-strength non-shrink grout. As part of the contract, S4J Ltd is also installing 130 pre-formed bathroom pods supplied by Somerset-based company, Off-Site Solutions (RT) Ltd.

Both the structural and architectural facade teams at FP McCann have worked closely with the engineers and architects on the project to ensure all aspects of the build meet the exacting client specification.

Commenting on the building progress to date, Grant Millar, Operations Manager for Midas Construction says, “This method of modular precast construction demonstrates a number of efficiencies compared with practices associated with a traditional build. The remote manufacturing of the building components offers significant advantages in terms of product quality and integrity. On-site, speed of construction, minimising waste and the ability to work uninterrupted in all weather conditions are all major benefits. Additionally, the sandwich panel external facade system removes the need for scaffolding, thereby minimising the health and safety risk factors associated with people working at height.”

For further information on FP McCann’s precast concrete Architectural & Structural solutions, contact the team at London on 020 3905 7640 or the team at Byley on 01606 843500  or email